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Run: Heavy Equipment Operator Daily Walk-Around

Daily walk-around inspection for heavy equipment operators to verify structural condition, fluids, tires/tracks, controls, and ROPS before startup. Use it to...

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Inspection Setup

Record the equipment make/model, unit number, and location before beginning the walk-around.
Confirm the inspection is completed before startup or operation, with the machine parked, stabilized, and secured per site procedure.
Confirm the operator understands stop-work expectations and escalation for unsafe conditions.

Walk-Around Structural Condition

Inspect all accessible structural components for damage, deformation, loose pins, or missing fasteners.
Check for cracked welds, excessive play, separation, or other non-conformance that could affect safe operation.
Verify safe access to the cab and service points; remove mud, grease, loose debris, or damaged components.
Inspect the ground and machine surfaces for hydraulic, engine oil, coolant, fuel, or transmission leaks.

Fluids and Service Levels

Verify oil level using the dipstick or electronic indicator per manufacturer instructions.
Check hydraulic reservoir level per manufacturer procedure and note any abnormal loss.
Confirm coolant is at the proper level and there are no signs of overheating, contamination, or cap damage.
Verify required consumables are sufficient for the shift and that caps, necks, and fill points are secure.

Tires, Tracks, and Undercarriage

Inspect all tires for damage, inflation issues, missing lug nuts, or other defects.
For tracked equipment, inspect track tension, rollers, sprockets, idlers, and track shoes for damage or abnormal wear.
Check for mud, rocks, wire, or debris that could interfere with safe movement or create a fire or mechanical hazard.

Controls, Safety Devices, and Operator Station

Verify joysticks, pedals, levers, steering, and travel controls operate smoothly without binding or sticking.
Test audible and visual warning devices required for the equipment and work area.
Confirm the operator has adequate visibility and that visibility aids are not cracked, blocked, or inoperative.
Verify restraint systems and safety interlocks are present, undamaged, and operational before use.

ROPS, Guards, and Final Disposition

Inspect rollover protective structure for cracks, corrosion, missing hardware, unauthorized welding, or other alterations.
Verify guards for belts, fans, hot surfaces, rotating parts, and pinch points are in place and serviceable.
Record any deficiency, non-conformance, or critical item failure and confirm the unit is tagged out or reported per site procedure.

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