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Run: Gravure Doctor Blade Setup and Inspection Log

Record gravure or flexo doctor blade setup details at startup and changeover so you can catch misalignment, excess pressure, and blade wear before they cause...

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Inspection Details

Document press number, job number, substrate, ink set, and date/time of inspection.
Enter the name of the person completing the inspection and the shift or crew.
Confirm when the inspection was performed.
Verify the current setup sheet, SOP, or approved blade specification is available at the press.

Blade Identification and Installation

Confirm blade material and style match the job requirement.
Verify the blade is installed in the correct orientation for the press direction and chamber design.
Check for nicks, burrs, scoring, or visible damage on the working edge.
Confirm the blade is fully seated and clamped evenly with no visible gaps or uneven engagement.

Setup Measurements

Measure the installed blade angle relative to the cylinder or web path.
Measure the exposed blade extension from the holder or clamp.
Record the applied blade pressure or chamber pressure setting used during setup.
Verify contact appears uniform with no chatter, skipping, or uneven loading across the blade.

Chamber, Cylinder, and Ink Condition

Verify seals are seated properly and show no leaks, tears, or excessive wear.
Inspect the cylinder surface for scoring, dried ink, debris, or other contamination that could affect blade wear or print quality.
Confirm ink condition is within the approved range for the job and press setup.
Observe the first output for streaks, hazing, chatter, or other metering defects after setup.

Corrective Actions and Release

Record any non-conformance, defect, or setup issue found during inspection.
Confirm any required adjustment, replacement, or cleanup has been completed and rechecked.
Authorize the press to continue running after setup verification and corrective actions, if any.
Signature of the inspector verifying the setup and inspection results.

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