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Run: Curtain Wall Mockup Performance Test

Use this curtain wall mockup performance test template to document air, water, structural, and thermal results in one review. It helps you capture deficienci...

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Test Setup and Documentation

Confirm the mockup number, elevation, system type, and assembly configuration match the approved project documents.
Verify the report identifies the applicable project specifications and governing test methods for air, water, structural, and thermal performance.
Record the test date, site or laboratory location, testing agency, contractor, and observer names.
Confirm pressure gauges, flow meters, thermometers, and other instruments used for the test have current calibration documentation.
Verify the package includes sufficient visual documentation of the mockup configuration, boundaries, seals, and instrumentation locations.

Air Infiltration Performance

Verify the report states the air test method, applied pressure differential, duration, and acceptance criteria.
Enter the measured air leakage rate for the mockup at the specified test pressure.
Confirm no visible failure, separation, or leakage occurred at perimeter seals, mullions, anchors, or interface transitions.
Document any observed leakage paths, sealant discontinuities, or non-conformances identified during the test.

Water Penetration Performance

Verify the report identifies the water test method, spray rate, test duration, and acceptance criteria.
Indicate whether uncontrolled water penetration was observed at the interior face, joints, anchors, or interfaces.
Record the exact locations, extent, and probable source of any water intrusion, wetting, or leakage.
Confirm drainage components were unobstructed and performed without backflow or overflow.

Structural Performance

Verify the report identifies the applied load levels, load sequence, hold times, and acceptance criteria.
Enter the maximum measured deflection observed during structural testing.
Confirm the mockup remained structurally intact with no cracking, loosening, pullout, or permanent deformation beyond criteria.
Document any failures, temporary repairs, retests, or design revisions required to achieve compliance.

Thermal Performance and Envelope Continuity

Verify the report identifies the thermal evaluation method, environmental conditions, and acceptance criteria used for the mockup.
Indicate whether thermal bridging, insulation gaps, or envelope discontinuities were observed at anchors, spandrels, or transitions.
Record the measured thermal value or other project-specified thermal metric used to assess performance.
Confirm continuity of the air barrier, water barrier, and thermal barrier at slab edges, anchors, perimeter seals, and adjacent construction.

Exceptions, Corrective Actions, and Approval

Summarize all deficiencies, failed criteria, and deviations from the approved test plan.
Select all corrective actions needed to resolve deficiencies.
Record the overall review outcome for the mockup performance test.
Signature of the inspector or reviewer approving the completed inspection record.

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