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Run: Crane Critical Lift Pre-Lift Inspection

Use this pre-lift inspection to verify the lift plan, crane setup, site conditions, and crew readiness before a critical lift. It helps catch capacity, riggi...

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Lift Plan Verification

Verify whether the operation meets critical-lift criteria: lift exceeds 75% of crane capacity, tandem/multi-crane lift, personnel lift, or other site-defined critical condition.
Lift plan is present at the jobsite and matches the planned operation, crane model, load, rigging, radius, and configuration.
Documented load weight, rigging weight, and crane configuration have been compared against the applicable load chart for the planned radius and boom setup.
Confirm approvals from the lift director, competent person, and any site-specific authorization required for critical lifts.
If personnel are being hoisted, verify that the personnel platform, fall protection, communication, and rescue provisions are approved for the operation.

Crane Configuration & Mechanical Readiness

Boom length, counterweights, outrigger setup, reeving, hook block, and attachments match the approved lift plan.
Verify the crane's load moment indicator, rated capacity limiter, and other required safety devices are operational and not bypassed.
Inspect wire rope, hook latch, shackles, slings, spreader bars, and other rigging hardware for visible damage, wear, deformation, or missing components.
Outriggers or stabilizers are fully deployed per manufacturer instructions, with pads/mats installed as required and level verified.
Daily, periodic, and any required post-assembly inspections are current and documented before the lift begins.

Site Conditions & Ground Stability

Support surface is adequate for crane loading, including outrigger reactions, crawler tracks, mats, and any adjacent excavation or voids.
Verify clearance from power lines, structures, scaffolds, process equipment, and other obstructions along the lift path and landing area.
Barricades, signage, and access control are in place to keep personnel out of the swing radius, drop zone, and load path.
Set-down location is level, stable, and free of obstructions, with adequate space for controlled placement of the load.
Wind speed, precipitation, lightning, and visibility are within the limits established by the lift plan and manufacturer guidance.

Personnel & Communication

A single lift director and, where required, a qualified signal person are designated and understood by the crew.
Crew reviewed the lift sequence, roles, hand signals or radio protocol, stop-work authority, and emergency actions before the lift.
Riggers and any tag line handlers are trained, authorized, and positioned according to the lift plan.
Primary communication method (radio, hand signals, or other approved method) has been tested and is clear to all involved personnel.
Crew understands the stop signal, emergency shutdown steps, and rescue plan for personnel lifts or other critical operations.

Weather & Final Authorization

Record the current wind speed at the lift site and compare it to the lift plan and manufacturer limits.
Document whether the lift is authorized to proceed after all critical checks are complete.
Any deficiency or non-conformance identified during the pre-lift inspection has been documented, corrected, and reverified before proceeding.
Signature of the competent person or authorized inspector completing the pre-lift verification.

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