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Run: Concrete Saw Operation Audit

Audit concrete saw operations for silica controls, wet cutting, vacuum collection, respirator use, and closeout. Use it to catch dust-control deficiencies be...

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Pre-Task Planning and Work Area Setup

Confirm the competent person or supervisor identified the presence of silica-containing material and selected exposure controls before work started.
Check that barricades, signage, or other controls keep bystanders out of the cutting zone and downwind dust path.
Verify the crew has a method to collect slurry, prevent dry sweeping, and remove settled dust using approved methods.
Confirm the operator understands wet cutting, vacuum attachment use, respirator requirements, and cleanup procedures for the saw being used.
Verify the planned method is wet cutting, vacuum-assisted dry cutting, or another approved control method for the task.

Water Suppression and Wet Cutting Controls

Confirm the saw has an active water source, adequate pressure/flow, and no visible leaks preventing effective suppression.
Verify water reaches the blade and cut line continuously during operation, not merely the saw body or surrounding area.
Check for clogs, damaged hoses, blocked nozzles, or intermittent flow that would allow visible dust release.
Observe the operation and confirm dust is not escaping the control zone in a visible plume.
Verify slurry is contained, collected, or directed to an approved disposal method and does not create slip hazards or dried residue.

Vacuum Dust Collection and Equipment Condition

Confirm the shroud/guard is installed correctly and positioned to capture dust at the source.
Verify the vacuum is attached, powered, and running whenever dry cutting is performed.
Confirm the vacuum and filter setup is suitable for fine dust capture and not bypassing dust back into the work area.
Inspect for cracks, loose connections, missing clamps, or leaks that reduce capture efficiency.
Check blade condition, guards, handles, cords or fuel system, and general mechanical condition before use.

Respiratory Protection and PPE

Confirm the operator is wearing the required respirator when engineering controls alone do not fully control exposure or when the task requires it.
Verify the respirator type is appropriate for respirable crystalline silica exposure and the site respiratory protection program.
Check for visible seal issues, facial hair interference, damaged straps, or improper donning.
Verify eye protection, hearing protection, gloves, and protective clothing are used as required for the task.
Confirm cartridges, filters, and equipment are within service life and not visibly damaged or saturated.

Exposure Monitoring, Supervision, and Closeout

Verify a competent person is overseeing silica controls and can stop work if controls fail.
Confirm the task is covered by exposure data, task table, or monitoring records as required by the site silica program.
Record all deficiencies, immediate controls, responsible person, and due date for closure.
Verify slurry, dust, waste, and equipment are secured and the area is safe for other trades or the public.

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