Run Changeover SMED Verification — Free

Pre-Changeover Readiness

Materials, tools, and change parts are staged at point of use critical (required)

Yes No N/A

Required documentation and standard work instructions are available critical (required)

Yes No N/A

Previous run is closed out and product is cleared from the equipment critical (required)

Yes No N/A

Setup team is assigned and ready before downtime begins

Yes No N/A

All external preparation steps completed before line stop

Assess whether external steps were completed in advance to minimize internal downtime.

External Step Verification

Incoming materials are verified against the changeover requirement

Yes No N/A

Tools, gauges, and fixtures are inspected and ready for use

Yes No N/A

External step time is within the standard target

External tasks are performed in the correct sequence critical (required)

Yes No N/A

Observed waste or delays during external preparation

Internal Step Timing and Execution

Internal step time is within the standard target critical (required)

Change parts or tooling installed correctly on first attempt critical (required)

Yes No N/A

Adjustment and alignment steps completed without unnecessary motion

First article or startup check completed successfully critical (required)

Yes No N/A

Any internal step exceeded the standard work method

Yes No N/A

Standard Work Adherence

Operator followed the approved changeover standard work sequence critical (required)

Yes No N/A

Required checks were completed at the correct points in the process

Yes No N/A

Visual controls and labels were used correctly

Yes No N/A

Any deviations from standard work were documented

Yes No N/A

Overall adherence to standard work

Results and Improvement Opportunities

Total changeover time

Changeover completed successfully and production resumed critical (required)

Yes No N/A

Primary cause of delay, if any

Improvement opportunities identified

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Run: Changeover SMED Verification

Pre-Changeover Readiness

External Step Verification

Internal Step Timing and Execution

Standard Work Adherence

Results and Improvement Opportunities

Get your results