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Run: Brick Color Sort and Blend Verification Inspection

Verify fired brick color sorting and blend ratios across kiln cars before product ships. This inspection helps catch shade drift, banding, and mis-sorted pal...

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Inspection Setup and Lot Identification

Product lot, run number, and kiln car range recorded critical (required)

Approved color standard or master sample available for comparison critical (required)

Yes No N/A

Photo evidence (optional)

Inspection location and kiln car sequence documented

Inspection date and inspector name recorded critical (required)

Color Sort Verification

Brick color matches the approved product range critical (required)

Yes No N/A

Photo evidence (optional)

No visible color banding, striping, or shade drift across sampled units critical (required)

Yes No N/A

Photo evidence (optional)

Sampled brick are sorted into the correct color bin or pallet designation critical (required)

Yes No N/A

Color variation within lot is acceptable against master sample

Blend Ratio Verification

Observed blend ratio matches the approved production specification critical (required)

Yes No N/A

Blend ratio deviation from target critical (required)

Color lot mix or transition points are consistent across kiln cars critical (required)

Yes No N/A

Photo evidence (optional)

Any off-color units are isolated and identified for disposition

Yes No N/A

Kiln Car and Sampling Review

Sample taken from front, middle, and rear of the kiln car sequence critical (required)

Yes No N/A

Representative sample size collected critical (required)

No localized kiln car pattern causing visible color inconsistency critical (required)

Yes No N/A

Photo evidence (optional)

Sample photos captured for traceability

Note (optional)

Non-Conformance and Corrective Action

Non-conformance identified

Yes No N/A

Disposition selected for affected product critical (required)

Corrective action documented for any failed item critical (required)

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