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Run: Battery Electric Vehicle Service Pre-Job Inspection

Use this Battery Electric Vehicle Service Pre-Job Inspection template to verify high-voltage controls, PPE, lockout/tagout, and vehicle isolation before work...

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Job Scope and Authorization

Verify the work order matches the vehicle make/model, VIN or unit number, and the specific service to be performed.
Confirm the person performing the work is trained and authorized for high-voltage systems and energy control procedures.
Verify the work area is restricted to authorized personnel only and that bystanders are kept clear.

High-Voltage Hazard Controls

Inspect for damaged, missing, or obscured high-voltage labels, covers, or orange cables indicating energized circuits.
Check the battery enclosure, connectors, and exposed high-voltage components for physical damage, electrolyte leakage, heat, smoke, or unusual odor.
Confirm insulated hand tools and properly rated meters/test leads are present and suitable for the task.
Verify the area is marked to prevent unintended entry and to warn of high-voltage service activity.

PPE Verification

Verify insulating gloves are the correct class for the task and have current inspection status.
Confirm the required outer protectors and any specified liners are present and in usable condition.
Verify face shield, safety glasses, and arc-rated clothing are selected based on the job hazard assessment and manufacturer guidance.
Check for tears, contamination, cracks, or other defects and confirm PPE is being worn correctly.

Lockout/Tagout and Vehicle Isolation

Confirm ignition is off, key/fob is controlled, and the vehicle is in the required state before isolation begins.
Verify the required disconnect, service plug, or shutdown steps have been completed per OEM procedure before any high-voltage work.
Confirm locks, tags, and any required group lock devices are applied to the energy isolation points and identify the authorized employee(s).
Verify waiting period, discharge, and test-for-zero-voltage steps are completed using the approved procedure and meter.
Confirm wheels are chocked or otherwise secured if required, and that the vehicle is protected from inadvertent movement or restart.

Pre-Work Verification and Sign-Off

Confirm the technician or crew reviewed the hazards, controls, emergency response steps, and stop-work authority.
Final authorization to proceed after all critical items have passed.

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