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Run: Auto Parts Hard Parts Aisle Cycle Count Audit

Audit hard-parts aisles against system counts, location labels, and packaging condition to catch mispicks, mislabels, shortages, and storage errors before th...

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Audit Scope and Count Setup

Record the specific aisle or aisle range, bay/location identifiers, and the date of the cycle count.
Verify the count scope includes only the intended high-velocity hard parts locations for this audit pass.
Confirm the pre-count system quantity report was obtained before any physical counting began.
Confirm the counter did not rely on visible system quantities while performing the physical count.
Enter the name or employee ID of the person completing the count.

Aisle Location Control and Labeling

Verify each bin, shelf, or slot in the aisle has a legible location label that matches the inventory system.
Check that high-velocity hard parts are in their designated aisle and bin locations with no obvious misplacements.
Confirm that different part numbers, supersessions, or packaging variants are not commingled in the same count location unless clearly controlled.
Identify any obsolete or inactive hard parts in the aisle and verify they are marked for review or removal.
Record any overflow, temporary storage, or exception locations that affect count accuracy.

Physical Count Verification

Enter the actual physical quantity counted for the sampled hard part.
Enter the system quantity shown before adjustments for the same sampled part number.
Confirm the physical count variance is within the site's approved tolerance for cycle counts.
Check whether any discrepancy remains after recounting and verifying location, labeling, and recent transactions.
Verify a second count was completed for any location with a mismatch before finalizing the variance.

Condition, Packaging, and Handling

Inspect sampled hard parts for damage, contamination, corrosion, or packaging failure that could affect saleability.
Verify cartons, bags, and manufacturer labels remain intact and readable for identification and traceability.
Confirm bulky, heavy, or sharp hard parts are stored to prevent falling, crushing, or handling injuries.
Verify damaged, returned, or non-sellable items are separated from available stock and clearly marked.

Corrective Actions and Sign-Off

Describe the likely cause of any discrepancy, such as mispick, mislabel, receiving error, transfer error, or unposted transaction.
Select all corrective actions required to resolve the audit finding.
Confirm a supervisor or inventory control lead reviewed the discrepancy and approved the next step.
Enter the date and time by which corrective actions or rechecks must be completed.
Signature confirming the cycle count audit was completed accurately.

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