Warehouse Reach Truck Pre-Shift Inspection

Pre-shift inspection template for warehouse reach trucks, focusing on mast extender controls, tilt functions, safety systems, and general operating condition.

Unit Identification & Pre-Use Status

• Equipment ID / asset number recorded
• Inspection date and shift recorded
• Operator has completed required training and is authorized to use this unit
• No visible out-of-service tag, lockout device, or maintenance hold present

General Condition & Walk-Around

• Forks, carriage, and load backrest are free of cracks, bends, or missing hardware
• Mast channels, chains, rollers, and visible hydraulic lines show no leaks, damage, or excessive wear
• Tires are serviceable with no flat spots, chunking, exposed cord, or abnormal wear
• Battery or fuel system area is secure, clean, and free of leaks or corrosion

Mast Extender & Lift Functions

• Mast extender extends and retracts smoothly without binding, jerking, or abnormal noise
• Lift and lower functions operate normally through the full range of travel
• Mast reaches full extension and returns to home position correctly
• Hydraulic drift, hesitation, or uncontrolled movement is absent during operation

Tilt, Steering & Travel Controls

• Mast tilt forward and backward operates smoothly and holds position
• Steering responds normally with no excessive play, stiffness, or abnormal noise
• Forward and reverse travel controls respond correctly
• Brakes stop and hold the truck effectively

Safety Systems & Operator Protection

• Horn or audible warning device operates correctly
• Lights, strobe, and backup alarm function as equipped
• Seat belt or operator restraint is present, undamaged, and latches properly
• Emergency stop and key switch function correctly

Documentation & Deficiencies

• Deficiencies identified during inspection
• Corrective action or maintenance request documented