Emergency Eyewash Station Inspection - Coating and Chemical Areas

Inspection template for verifying emergency eyewash stations in coating and chemical-handling areas, including accessibility, signage, flushing performance, condition, and corrective actions.

Inspection Details

• Inspection date and time recorded
• Inspection area identified
• Inspector name and signature completed

Location, Access, and Coverage

• Eyewash station is present in or immediately adjacent to the chemical exposure area
  Verify the station is located where solvent, adhesive, coating, or other chemical splash exposure can occur and is not relying only on a distant general plant station.
• Eyewash station is accessible within 10 seconds and unobstructed
  Confirm a clear path to the station with no stored materials, carts, pallets, hoses, or equipment blocking access.
• Station is clearly visible from the work area
  The eyewash should be easy to identify from the normal work position or along the expected travel path.
• Floor area around station is dry, clean, and free of slip hazards
  Check for overspray residue, chemical spills, standing water, or debris that could delay access or create a secondary hazard.
• No doors, locked gates, or access controls delay immediate use
  Eyewash access should not depend on keys, badges, or opening a door that could slow emergency response.

Signage and Identification

• Eyewash station is marked with highly visible signage
  Signage should identify the eyewash station clearly from the approach path and work area.
• Signage is legible, intact, and not faded or obstructed
  Verify the sign can be read easily and is not blocked by product, tools, or temporary postings.
• Area-specific eyewash identification matches the chemical zone
  Confirm the station is identified as serving the coating or chemical-handling area rather than a generic plant location only.

Station Condition and Flushing Readiness

• Eyewash heads, nozzles, and protective covers are clean and intact
  Inspect for contamination, corrosion, damage, missing caps, or buildup that could affect use.
• Activation handle or valve operates smoothly
  The station should start flow promptly and remain on without requiring continuous hand pressure if designed for hands-free operation.
• Water flow is adequate and directed to both eyes simultaneously
  Verify the flow pattern is even, gentle, and capable of flushing both eyes at the same time.
• Flush water is clear and free of visible contamination
  Check for rust, sediment, discoloration, odor, or other contamination during activation.
• Water temperature is within acceptable tepid range
• Station remains operational after test flush
  Confirm the unit continues to function normally after activation and does not leak, sputter excessively, or fail to shut off properly.

Documentation, Training, and Corrective Actions

• Inspection log is completed and retained at the station or designated record location
  Verify the inspection record includes date, time, inspector, findings, and any deficiencies.
• Employees in the area know the eyewash location and immediate response steps
  Confirm workers can identify the station and understand the need to flush eyes promptly and seek medical attention after exposure.
• Any deficiency has a documented corrective action and owner
  Record the non-conformance, corrective action, responsible person, and target completion date for any failed item.
• Out-of-service eyewash equipment is clearly tagged and escalated
  If the station is not functional, it should be identified immediately and escalated for repair or replacement.