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3PL Customer Inventory Reconciliation Audit

3PL Customer Inventory Reconciliation Audit

Inspection template for auditing 3PL customer inventory reconciliation between WMS records and physical counts, including variance review and customer reporting.

Audit Scope and Inventory Snapshot

  • Customer account and warehouse location identified
  • Audit date, time, and auditor recorded
  • Inventory population and SKU scope defined
  • WMS snapshot time captured for reconciliation
  • Physical count method identified

WMS Record Review

  • On-hand quantity in WMS matches the latest approved snapshot
  • Open receipts, picks, transfers, and adjustments reviewed for cutoff timing
  • Inventory status codes reviewed for hold, damaged, quarantine, or unavailable stock
  • Lot, serial, or expiration attributes verified where applicable
  • Negative inventory, duplicate SKU records, or master data anomalies identified

Physical Count Verification

  • Count team followed approved count procedure
  • Count sheets or handheld count records completed for sampled SKUs
  • Sampled physical count quantity recorded
  • Recount performed for out-of-tolerance or disputed counts
  • Count conditions supported accuracy
    Rate whether aisle access, labeling, segregation, and count visibility supported an accurate physical count.

Variance Analysis and Adjustments

  • Variance calculated for each sampled SKU
  • Variance percentage calculated
  • Variance root cause identified
  • Inventory adjustment approved by authorized personnel
  • Adjustment audit trail includes reason code, timestamp, and user ID

Customer Reporting and Communication

  • Reconciliation report prepared for customer review
  • Report includes WMS quantity, physical count, variance, and variance percentage
  • Exceptions and corrective actions documented clearly
  • Customer notification sent within required SLA
  • Final auditor signature
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