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Run: Transformer Oil Sampling and DGA Submittal Inspection

Transformer oil sampling and DGA submittal inspection template for verifying sample integrity, chain of custody, and lab interpretation before you rely on th...

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Inspection Identification and Sample Context

Verify transformer asset ID, location, voltage class, and unit designation are documented on the inspection record.
Record the exact date and time the oil sample was collected.
Identify whether the sample was routine trending, post-event, alarm follow-up, acceptance testing, or corrective maintenance.
Confirm the person collecting the sample is trained on transformer oil sampling procedures and authorized by the site program.

Sampling Safety and Field Conditions

Verify applicable electrical safety controls were in place, including required PPE, approach boundaries, and any lockout-tagout or energized work controls as applicable.
Inspect that the sampling valve, fittings, and surrounding surfaces are clean, dry, and unobstructed before collection.
Confirm the container is suitable for dissolved gas analysis, intact, and free of visible contamination or damage.
Document weather, temperature, or site conditions that could affect sampling quality or handling.

Sampling Method and Sample Integrity

Verify the sampling line or valve was flushed per site procedure to remove stagnant oil before the final sample was taken.
Confirm the sample was collected in a manner that minimizes air ingress and bubble formation.
Record the collected sample volume and verify it meets the laboratory's minimum requirement for gas chromatography analysis.
Confirm the sample label includes asset ID, sample date/time, sampler name or ID, and unique sample number.

Chain of Custody and Laboratory Submittal

Verify the chain-of-custody form is complete, legible, and matches the sample label and asset identification.
Record each handoff from collector to courier to laboratory, including date/time and responsible party.
Confirm the sample was packaged and shipped to prevent leakage, breakage, heat exposure, and contamination.
Document laboratory receipt date/time and confirmation that the sample was accepted for DGA testing.

DGA Results and Interpretation

Verify the report includes the key gases needed for transformer condition assessment, including hydrogen, methane, ethane, ethylene, acetylene, carbon monoxide, and carbon dioxide as applicable.
Confirm the report or review notes include interpretation consistent with IEEE C57.104 guidance and any applicable trending comparison.
Record whether the Duval triangle result indicates thermal fault, partial discharge, arcing, or no clear fault signature.
Document the next action, such as resample, trend monitoring, maintenance review, or urgent engineering evaluation.

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